Palletising

Efficient Robotic Palletising Solutions

SIRRUS AUTOMATION™ delivers advanced robotic palletising solutions engineered to increase production efficiency and improve the consistency of end‑of‑line operations. Designed for modern manufacturing demands, these systems offer reliable performance whether handling cartons, bags, bottles or plastic containers of varying sizes and shapes


• Handles diverse product types (boxes, bags, bottles, cartons)
• Maintains consistent pallet quality across fluctuating production volumes
• Operates continuously, supporting 24/7 manufacturing environments

Highly Flexible Cells

Our palletising systems give manufacturers the flexibility to support single or multi‑line operations, with the ability to scale production speed and throughput as business requirements evolve. From the cost‑effective SIRRUS AUTOMATION‑PAL standard cells to fully custom‑engineered palletising systems, each solution is built to maximise uptime and operational efficiency


• Scalable configurations for both single‑line and multi‑line palletising
• Wide range of gripper options for different product shapes and packaging
• Centralised or end‑of‑line setups to fit existing plant layouts

System Integration

SIRRUS AUTOMATION™ also integrates palletising with broader factory automation, improving flow to downstream processes such as stretch wrapping, packing, cold storage and AGV‑based material movement. This creates a future‑ready automation pathway that reduces labour costs, minimises workplace injuries and enhances long‑term profitability.


• Smooth integration with stretch wrapping, packing and storage systems
• Compatible with AGVs/AMRs for automated pallet transport and retrieval
• Reduces manual handling risks and operational labour costs

Palletising Solutions Standard Cells The RA-PAL is a flexible Robotic Palletiser module that provides a cost effective and painless upgrade path to improve the performance of existing manufacturing infrastructure.

Contact us to see if you can benefit from one of these solutions and enjoy the lower investment and faster to market benefits they offer. Custom Cells Innovation is central to SIRRUS AUTOMATION’s highly skilled engineering team. Maximising on the close working relationship with the Global Motoman Yaskawa network we are continually researching and applying the latest global technologies to minimise our customers return on investment and solve the most challenging of tasks. Mixed Palletising PackMaster is a fully automatic mixed palletising solution for efficient palletising of mixed products on roll containers and multiple size pallets. PackMaster has been developed in collaboration with Yaskawa Nordic AB from Sweden and offers an innovative solution to mixed pallet stacking and wrapping. The PackMaster can easily be upgraded if required from single to dual robots to effectively double the stacking rate. Pack and Palletise Combined Cells SIRRUS AUTOMATION’s combined robotic case packing and palletising systems are a highly cost efficient and compact solution for low to mid speed top load applications. These can be tailored to suit most products and include a high level of flexibility in case dimensions and product variations. Contact us to see if these low footprint systems can solve your automation puzzle. Packaging solutions

Gripper Technology

Selection of the correct gripper is essential to any palletising system. SIRRUS AUTOMATION™ can assist you to select one of our existing designs, or custom design a gripper, to maximise the efficiency of palletising your products and process rates.

Cobot Palletising

End-Of-Line Palletising and Logistic Processes offer high application potentials for cobots. 1900mm reach and 20 kg payload make the HC20DTP perfectly suitable for fenceless palletising operations. Due to the IP67 protection class and integrated food grade grease, applications in the pharmaceutical and medical industry are possible.

Cobot solutions

Comprehensive support throughout the life of your equipment.

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SIRRUS AUTOMATION™ Service Agreements are a cost-effective method of providing maintenance and technical support to keep your operations running. Our service agreement customers receive:

• Scheduled Annual Services
• 24 Hour Breakdown Service
• Discounts on Labour and Spares
• Customer Training and Support
• Telephone Support
• Planned Upgrade Management
• Customer Loyalty Benefits
• Consultancy Services

Case Study

Explore case studies showing real robotic automation projects delivered for Australian manufacturing, food and beverage, warehousing, healthcare and education operations.

Explore our case studies

Testimonials

Read first hand accounts from clients who have experienced transformative results with our robotic automation solutions.

“One of the best executed projects I have been involved in whilst working for Downer”

“I am extremely satisfied with the efficiency and reliability of our automated warehousing solution. The after sales service and technical support provided by the SIRRUS AUTOMATION team has been excellent.”

“After many months of careful consideration, looking at robotic solutions, we felt that SIRRUS AUTOMATION provided the best solution for increasing the efficiency and productivity of our steel manufacturing system. Their experienced team took time to review our manufacturing processes and identify opportunities to increase our production output.”

“SIRRUS AUTOMATION provides service and support to our business which is second to none. Their experienced technicians have a detailed understanding of our business requirements and provide solutions which are adaptable to the ever-changing needs of our business.”